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Rapid Prototyping and Design
Time is money. Especially when you’re trying to get a design into production. One solution: rapid prototyping using Stratasys FDM (Fused Deposition Modeling) technology. This process provides our customers with a functional part that is quick and cost-effective. Exhibiting up to 85% the strength of an actual molded part, these prototypes can be machined, sanded, and painted for even greater representation of the intended design.
A conceptual geometric model is first created on a CAD workstation. The file (.stl) is imported into the Quick Slice software package, where it is sliced into horizontal layers that are downloaded to the FDM system. Semi-liquid thermoplastic material (ABS) is extruded and then deposited in .009-.010” thin layers from the FDM head, one layer at a time on the Z-axis. Moving on the X-Y axis, the head follows a tool path generated by Quick Slice software. The FDM system uses dual extrusion heads: one to deposit the modeling material, the second to deposit a support material, which is often necessary for parts with cantilevered geometry. No post-curing is required, enabling the designer to create multiple versions of a part within a short time frame.
Native File Formats: SolidWorks, CADKEY, Mastercam files. Other CAD/CAM File Formats: Autocad 2000, Pro/E, etc.
3-D
solid model formats: .stp, .igs, .x_t,
.sat2-D
line drawings: .dxf, .dwg
In
addition to our FDM capabilities, Eck Plastic
Arts, Inc. has the knowledge and experience
to assist you in other areas of product
development. Material
selection, manufacturability, and mold design
options are just some of the ways we can help
turn your concept into reality. For designs
requiring exceptional surface finishes and intricate
detailing, we also offer the option of SLA (Stereo
Lithography) prototype process. Additional
information regarding the physical properties
of FDM and SLA parts, alternative prototyping
methods, and special application resins are readily
available. Just
give us a call, and ask about our solutions
to your product development needs!
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